Flexible Solution for SMD Taping Machine

The system enables the efficient feeding and processing of 12 models of microchips within a compact and scalable layout. 

Case Study: The assembly cell consists of a series of stations dedicated to the assembly of microchips.

Our partner

AIM Company specializes in providing innovative and flexible automation solutions for industrial applications. Their mission is to simplify the adoption of robotic technologies by automating repetitive tasks, allowing businesses to improve efficiency and focus on higher-value operations.
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The Challenge

Challenge - Precise Component Handling
Microchip Handling
  1. Feeding delicate microchips of 4 x 6 mm (0.15 x 0.23 in) with precision, ensuring compliance with ESD requirements to protect sensitive components.
  2. Ensuring consistent delivery of over 40 parts per minute, with a maximum output of 50 ppm, while maintaining a tolerance of 0.1 mm for precise alignment and positioning.
  3. Handling 12 different microchip models without the need for extensive reconfigurations, in a compact layout optimized for seamless integration into production lines.

The Solution

FlexiBowl Solution
  1. The FlexiBowl® 350, equipped with an anti-static disc, ensures safe and precise handling of delicate and small components.
  2. The 5 MP vision camera guarantees exceptional precision, maintaining a tolerance of 0.1 mm.
  3. The 90° tilt unit enables smooth and efficient part handling, achieving a throughput of up to 30 ppm.
  4. The FANUC robot with a universal EOAT system provides reliable and versatile pick-and-place operations for various component types.
  5. The compact and modular layout supports quick changeovers and allows for future scalability.

The Benefit

FlexiBowl Benefits
  1. Speed: consistent delivery of 40 parts per minute, streamlining production processes.
  2. Precision: accurate feeding and placement with a tolerance of 0.1 mm, ensuring minimal errors.
  3. Flexibility: ability to handle 12 different models without time-consuming reconfigurations.
  4. Efficiency: compact layout and reduced downtime enable faster changeovers and optimized production.
“We chose FlexiBowl® for our SMD reel tape project because it handled the challenge of feeding tiny 4 x 6 mm (0.15 x 0.23 in) parts with ease. Its ability to deliver 30 parts per minute consistently streamlined our production process. What stood out was its flexibility—there was no need for time-consuming reconfigurations, even with such small components. This helped us achieve faster changeovers and improved overall efficiency in a very compact layout.”
Houn Shim, CEO, AIM Company
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